Some Advantages Of Using A Hydraulic Press

A hydraulic press is a kind of device which makes use of hydraulic cylinders to generate or release a high compressive force. If you’re reading this blog, it would be safe to assume that you already know the nitty gritty that is associated with the working of a hydraulic press. But did you know that the latest technological developments have made hydraulic presses more productive, more reliable and faster than ever? It is no less than a miracle, given the countless benefits of using a hydraulic press. Are you still wondering if you should opt for a hydraulic press? Well then, these five perks should be enough to convince you.

1) With mechanical presses, there’s always a chance that you may overload it, but not with hydraulic presses. If you’re using a 100-tonne hydraulic press, remember that it’ll exert the pressure of only a hundred tonnes. That means, there’s no question of overloading it or even breaking it.

2) Hydraulic presses are really versatile. You’ll be able to use them for a number of different purposes. For example, you can use them for bonding, press fits, shell reductions, abrasive wheel forming, urethane bulging, ball sizing, rubber and plastic compression and so on.

Checkered Paver Plastic Mould

3) The mechanical presses that were found earlier on were almost gargantuan and took up a lot of space. On the other hand, these hydraulic presses are small and compact, since they’re only about eight feet tall.

4) Not only are the hydraulic presses compact and easier to use, they’re quieter as well. The ones that were used earlier would make an annoying noise which was a major pitfall. However, the present hydraulic presses manufacturers ensure that the sound generated by the machine doesn’t exceed the standard decibel levels.

Paver Press Machine

Well, there you go. These are the five most important advantages offered by hydraulic presses. As a leading hydraulic presses manufacturer, we at Essem Engineers strive to provide you with the most efficient services. We assure you, our hydraulic presses are not only safe and secure but also provide more versatility and flexibility at lower operational costs.

The Superior Hydraulic Presses & Machines

Hydraulic presses are devices that use hydraulic cylinders to produce a compressive force. The press uses the hydraulic equivalent of a mechanical lever and was also known as the Bramah press, named after its inventor, Joseph Bramah, from England.

Joseph Bramah invented the hydraulic press and was also issued a patent for its invention in 1795.

The following process is followed by the press:

1) The operator first manually places the cutting die on top of the material, swings the arm or beam over the die.

2) The press arm descends and gently presses the die through the material.

The hydraulic presses are used extensively across many modern industries ranging from aircraft to hoist cranes to heavy plant machinery such as excavators.

Broaching-Machine

The hydraulic press functions based on the Pascal’s principle, i.e. the pressure throughout a closed system is constant.

One part of the system is a piston acting as a pump, with a modest mechanical force acting on a small cross-sectional area; the other part is a piston with a larger area which generates a correspondingly larger mechanical force.

Only small-diameter tubing (which more easily resists pressure) is needed if the pump is separated from the press cylinder.
Hydraulic presses and machines are often used for clinching, forging, punching, moulding, metal forming, deep drawing and blanking operations.

In the hydraulic machines category, the broaching machines are known for their accuracy and superior finish.Broaching is a highly innovative metal cutting process, wherein the metal is detached by successive actions of the cutting teeth number incorporated in the tool called Broach.

Broaching machine manufacturers provide good returns in terms of productivity and quality. Productivity expansion may take place at the rate of ten times more if broaching is used as a procedure. This is due to the fact that the rate of metal removing is much greater if broaching is used.

Essem Engineers is a leading manufacturer in the Hydraulic equipment category and has been showing its prowess in this domain through the years.

For any information on Essem’s product categories, you can write into [email protected].

Fast and Precise Hydraulic Press

You can make your work one step easier, by choosing to utilise hydraulic power. Hydraulic machines are robust and can be used to accomplish heavy weight lifting tasks or even high precision task like cutting, milling etc.

The hydraulic machine which does all these tasks is called a hydraulic press. A hydraulic press is capable of doing operations such as forging, moulding, blanking, punching etc. The use of hydraulic control makes the work easier, faster and of high precision.

The hydraulic presses & machines are being used in numerous firms because of its ruggedness and minimum maintenance. Also, these are easy to operate. These can be controlled manually or can be PLC controlled. PLC stands for a programmable logic unit.

The use of PLC minimises the risk of defects in the product and ensures high-quality output. A press is oil cooled. Not just this, these are overload protected and hence your machine will sense an overload condition and alert you.

A broaching machine is a similar kind of machine. But it can function in two different ways. It can either work in a linear manner or in a rotational manner. A lathe machine is an example of rotational broaching. It can be used for internal or outer broaching. Essem Engineers are broaching machine manufacturers and abide by the basic norms of safety rules and regulation to deliver you best quality product.

Broaching-Machine

The products by them are robust and of superior quality. Certain products can be customized as per the customer requirements. For more info, you can drop a mail on [email protected].

Hydraulic Presses Engineered for Customized Applications

Hydraulic presses are machines which have a plate or a bed where the metallic materials are placed in order that they can be crushed, straightened or molded. They are devices that use hydraulic cylinders to produce compressive force and hence use the hydraulic equivalent of a mechanical lever, which was also known as the Bramah press.

The hydraulic press bases its functioning on the Pascal’s principle, i.e. the pressure throughout a closed system is constant. One part of the system is a piston acting as a pump, with a modest mechanical force acting on a small cross – sectional area; the other part is a piston with a larger area which generates a simultaneously large mechanical force. Only a small – diameter tubing (which more easily resists pressure) is needed if the pump is separated from the press cylinder.

The hydraulic press is used for various purposes like blanking, forging, coining, deep drawing, hobbling, honing, broaching and other general engineering purposes.

The technically superior hydraulic presses offer a fast entry, fast return and slow pressing speeds. They are supported by regulatory, rotary encoders or proximity switches and potentiometers that helps in the adjustability of speed.

Hydraulic-Presses

 

There are various hydraulic presses and machines manufacturers in Delhi. Amidst the many, Essem Engineers is an established name in the hydraulic presses manufacturing category. Their hydraulic presses are extra long, hardened guides and accurately engineered to face slides, offering accuracy and alignment with minimum deterioration.

Also, a highly skilled and knowledgeable team of engineers help Essem in designing, supplying and manufacturing of hydraulic presses and machines in an effective and efficient way. While, we also have the ability to discover and engineer the hydraulic presses to suit customized applications.

Therefore, for starters, you write in to us at [email protected] to know more about our offerings and about the varieties in the hydraulic presses and machines category. We offer hydraulic presses, hydraulic equipment, broaching machine and industrial hydraulic equipment for industrial needs and purposes.

 

The Superior Hydraulic Presses and Machines Manufacturer

Hydraulic presses are the devices that use hydraulic cylinders to produce a compressive force. They use the hydraulic equivalent of a mechanical lever, and was also known as a Bramah press after the inventor, Joseph Bramah, of England. He invented the hydraulic press and was also issued a patent on this press in 1795.

The hydraulic press functions based on Pascal’s principle, i.e. the pressure throughout a closed system is constant. One part of the system is a piston acting as a pump, with a modest mechanical force acting on a small cross-sectional area; the other part is a piston with a larger area which generates a correspondingly large mechanical force. Only small-diameter tubing (which more easily resists pressure) is needed if the pump is separated from the press cylinder.

Hydraulic presses and machines are often used for clinching, forging, punching, molding, metal forming, deep drawing and blanking operations.

Hydraulic-Presses

In the hydraulic machines category, the broaching machines are known for their accuracy and superior finish.
Broaching is a highly innovative metal cutting process, wherein the metal is detached by successive actions of the cutting teeth number incorporated in tool called Broach.

Broaching machine manufacturers provide good returns in terms of productivity and quality. Productivity expansion may take place at the rate of ten times more if broaching is used as a procedure. This is due to the fact that the rate of metal removing is much greater if broaching is used.

DC Power Packs – Features and Uses

Dc Power Packs have the capacity and configuration to perform varied applications. A wide selection of options and choice of pumps allow the customers to equalize it with any needed application with a dc power pack. At the same time it assures cost effectiveness in operation and best possible productivity. There are many broaching machine manufacturers who also require the dc power packs for various functions carried in their industries.

The features of dc power packs include:

1. Load sensing

2. Infinite adjustable delivery

3. Automatic torque limiting

4. Delayed time adjustment

5. Controlled deceleration or acceleration

6. Auto-set pressure switch circuit

7. Can withstand harsh environments

8. Tolerate hostile conditions

9. Will work non-stop (24*7)

The dc power packs can be used in various machines like:

1. Tier Changers

2. Scooter and 3 wheeler Lifts

3. Dock levelers

4. Car Parking Systems

5. Electrical Stackers

6. Scissor Lifts

7. Car Carriers

8. Emergency lowering

9. Customized Applications

10. Car Lifts

The DC Power Packs made by Essem Engineers include hydraulic components chosen from a world wide range present and put together through advance technology systems. These systems are made using modular concepts via components having mountings of high quality for an ease in production, installation, repair and servicing. The company is also known to be the best broaching machine manufacturer and makes best quality broaching machines, made using high quality components. The company is also signified through their promptness in delivering the required machinery.

Worth of Broaching Machines

In this age of global contest, there is more concentration towards mechanization. This also levies on metal cutting industries present globally. To overcome the problems faced by them since past years industries have come up with the production of Hydraulic Presses and Machines & Broaching Machine Manufacturers.

Broaching is a high production Metal Cutting Process, within which metal is detached by successive act of number of harsh teeth included in the tool known as The Broach.
Broaching machine manufacturers provides the positive returns like repeatable product quality &high productivity. Productivity expansion to 10 times or more is not unusual as the rate of metal removing by broaching is much greater. Semi finishing, roughing and the finishing of products are done just in single pass by broaching, & this pass is usually accomplished in seconds. Therefore, this product has proven to be the most simple, greatly productive, cost effective & practical in machining operation. It needs lesser manpower, while extending its uses in their fields of applications through exceptional savings on machinery and tool cost. Broaching machines are together used with hydraulic presses and machines also.
Broaching process has advantages like:

  • Complicated irregular shapes could be easily sliced
  • It is extremely economical
  • The process is short with higher accuracy
  • It leaves superior finished faces.
  • Is remarkable in giving stable process accuracy

Essem Engineer’s  broaching machinery has earned an outstanding reputation for its reliability, productivity and economy. This good will is due to its quality, unrivalled design, & manufacturing technologies based on extensive experience in the ground and strenuous hard work to give distinguished products to the industry.

 

Hydraulic Paving Press for Making Paving Stones

Hydraulic Paving Press is an important machinery in the hydraulic system manufacturers range of products. It is widely used for making pavers that are used in yards, backyards, driveways, patios, etc.

How does a Hydraulic Paver Press work?

Here is a broad description on the working of a hydraulically powered paver press:

Step 1: The mixture for making pavers, made in the right proportion, is put inside moulds.
Step 2: The moulds are put in the paver press and pressed.
Step 3: Excess mixture flows out.
Step 4: What remains is evenly pressed by the machine with great force and weight.
Step 5: The pressure is released from the mould and the paver is taken out of the mould.
Step 6: It is kept to dry for sometime before being put to use.

33-22

This machine can be designed to make simple square pavers as well as interlocking pavers. Color is also added to the mixture when colored pavers are in demand. Essem Engineers for example have a unit that can be used for making interlocking paver blocks, tiles as well as curbstones.

Remember to follow these safety instructions:

  • Do not keep the machine unattended when running.
  • Do not clean or lubricate the unit when it is working.
  • Do not check an oil leak with your hand. The oil is hot and might burn your hand.
  • Never buy cheap parts.
  • Do not change any part unless you have proper knowledge on how to do it.
  • Always check with the hydraulic system manufacturers before you change any machine part.
  • Get proper training and read the safety instructions before working on the machine.

Manufacturers of paver press even make paver moulds. Essem Engineers have moulds in steel as well as plastic. Interlocking moulds and those with designs are also available in the market.